Complete Program Execution

  • Simultaneous Engineering / Feasibility Study.
  • Conceptual plant layout.
  • Part build-up study / Process definition.
  • Weld Spot Study / Weld Gun Selection.
  • Weld Spot Distribution / Calculation of Cycle Time.
  • Design of Geo Tools (Spot/Mig Welding), Re-spot Tools, Grippers.
  • Process Validation in Simulation.
  • Robot Reachability Study / Robot Payload Check.
  • A Simulation Study of the Fixture.
  • Manufacturing Drawings and Documentation.

Offshore Delivery Centers

  • Customer-Specific Dedicated Facilities With Highly Qualified Engineers.
  • Proximity Card-Based Controlled Access With 24x7 Physical And Electronic Monitoring.
  • The Dedicated Network and IT Infrastructure Are Completely Isolated For Data Security And Confidentiality.
  • Complete intellectual property protection.
  • Customized, Knowledge-Based Tools and Guaranteed Productivity Levels.

Onsite Execution

  • Compete Responsibility For Highly Interactive Projects Undertaken Directly Onsite At The Customer’s Location.
  • High-End Engineers / Program Managers.
  • Short-term / long-term assignments.
  • Dynamic Resource Management.

BIW Fixture Design Solution

Suvish ESPL offers high-quality service solutions for BIW Welding Fixtures in the Automotive Industry.
We provide a complete BIW Fixture Design solution for various original equipment manufacturers (OEMs).
Our team has expertise in handling process planning, design, and simulation activities.

Process Planning

  • Plant Layout optimization
  • Cycle time Calculation
  • Weld Points/rivet distribution
  • Weld/rivet Gun Selection
  • Robot Selection
  • Car Part /Panel loading sequence
  • Clamping /PLP Plan
  • Pneumatic Design
  • MTM Analysis

Design

  • Geo-Fixtures
  • Re-Spot Fixtures
  • Material Handling Grippers
  • Process & Geo Grippers
  • Proto type Fixtures
  • MIG Welding Fixtures
  • Low Cost Automation (LCA) tooling
  • Hemming Fixtures
  • Put-Down Stand
  • Buffer Stand
  • Passing Tables
  • Conveyor Tooling
  • Gun/Gripper Docking Stand

Simulation

  • Process Validation
  • Robotic Cell Validation
  • Weld Spot distribution
  • Weld Gun Study
  • Robot Selection
  • Robot Path Creation
  • Operator 's safety and ergonomics
  • Operator Safe move zone Creation
  • Ofline Programming
  • Robot Assembly Drawing
  • Foundation Plan

Documentation

  • Bill of Material (BOM) in customer specific software
  • Gripper Payload (MMI) Validation
  • Poke yoke study
  • Sequence Sheet
  • Shim Plan
  • Spot Welding Plan
  • Spare & wear part list
  • Lubrication plan
  • Pueumatic equipment Validation
  • Preliminary BOM
  • Ergo study
  • KIT docunment

Manufacturing Engineering

Manufacturing Design & Development

Part Manufacturing

  • Press Tool Design
  • Injection Moulding
  • Die Castings
  • Bearbeitungsvorrichtungen und Vorrichtungen
  • Checking & Inspection Fixtures & Gauges


Automotive Assembly System Designs

  • BIW Welding Fixtures
  • Chassis Welding Fixtures
  • Framing Fixtures
  • Hemming Fixtures
  • Closures Assembly Fixtures
  • Trims Assembly Fixtures
  • Assembly / Sub-Assembly Fixtures
  • End Of Arm Tooling (Grippers)
  • Work Cell Equipments Design
  • Assembly Line Equipments
  • Conveyors & Pallets
  • Material Handling Systems
  • Bolting & Riveting Stations
  • Layout Planning

Process and Manufacturing Support

Process Engineering

  • Pre-Engineering Analysis
  • Process Sequencing
  • Ergonomics & Reachability
  • Layout Planning


Virtual Manufacturing

  • Clash Analysis
  • Accessibility Study
  • Kinematics
  • Reachability Study
  • Robotic Simulation
  • Ergo Analysis
  • Cycle Time Optimization & Validation
  • Offline Programming
  • NC Path Generation
  • Sourcing & Supplier Integration
  • Production Support
  • Onsite Installation Support
  • Engineering Change Management