Complete Program Execution
- Simultaneous Engineering / Feasibility Study.
- Conceptual plant layout.
- Part build-up study / Process definition.
- Weld Spot Study / Weld Gun Selection.
- Weld Spot Distribution / Calculation of Cycle Time.
- Design of Geo Tools (Spot/Mig Welding), Re-spot Tools, Grippers.
- Process Validation in Simulation.
- Robot Reachability Study / Robot Payload Check.
- A Simulation Study of the Fixture.
- Manufacturing Drawings and Documentation.
Offshore Delivery Centers
- Customer-Specific Dedicated Facilities With Highly Qualified Engineers.
- Proximity Card-Based Controlled Access With 24x7 Physical And Electronic Monitoring.
- The Dedicated Network and IT Infrastructure Are Completely Isolated For Data Security And Confidentiality.
- Complete intellectual property protection.
- Customized, Knowledge-Based Tools and Guaranteed Productivity Levels.
Onsite Execution
- Compete Responsibility For Highly Interactive Projects Undertaken Directly Onsite At The Customer’s Location.
- High-End Engineers / Program Managers.
- Short-term / long-term assignments.
- Dynamic Resource Management.
BIW Fixture Design Solution
Suvish ESPL offers high-quality service solutions for BIW Welding Fixtures in the Automotive Industry.
We provide a complete BIW Fixture Design solution for various original equipment manufacturers (OEMs).
Our team has expertise in handling process planning, design, and simulation activities.
Process Planning
- Plant Layout optimization
- Cycle time Calculation
- Weld Points/rivet distribution
- Weld/rivet Gun Selection
- Robot Selection
- Car Part /Panel loading sequence
- Clamping /PLP Plan
- Pneumatic Design
- MTM Analysis
Design
- Geo-Fixtures
- Re-Spot Fixtures
- Material Handling Grippers
- Process & Geo Grippers
- Proto type Fixtures
- MIG Welding Fixtures
- Low Cost Automation (LCA) tooling
- Hemming Fixtures
- Put-Down Stand
- Buffer Stand
- Passing Tables
- Conveyor Tooling
- Gun/Gripper Docking Stand
Simulation
- Process Validation
- Robotic Cell Validation
- Weld Spot distribution
- Weld Gun Study
- Robot Selection
- Robot Path Creation
- Operator 's safety and ergonomics
- Operator Safe move zone Creation
- Ofline Programming
- Robot Assembly Drawing
- Foundation Plan
Documentation
- Bill of Material (BOM) in customer specific software
- Gripper Payload (MMI) Validation
- Poke yoke study
- Sequence Sheet
- Shim Plan
- Spot Welding Plan
- Spare & wear part list
- Lubrication plan
- Pueumatic equipment Validation
- Preliminary BOM
- Ergo study
- KIT docunment
Manufacturing Engineering
Manufacturing Design & Development
Part Manufacturing
- Press Tool Design
- Injection Moulding
- Die Castings
- Machining Jigs & Fixtures
- Checking & Inspection Fixtures & Gauges
Automotive Assembly System Designs
- BIW Welding Fixtures
- Chassis Welding Fixtures
- Framing Fixtures
- Hemming Fixtures
- Closures Assembly Fixtures
- Trims Assembly Fixtures
- Assembly / Sub-Assembly Fixtures
- End Of Arm Tooling (Grippers)
- Work Cell Equipments Design
- Assembly Line Equipments
- Conveyors & Pallets
- Material Handling Systems
- Bolting & Riveting Stations
- Layout Planning
Process and Manufacturing Support
Process Engineering
- Pre-Engineering Analysis
- Process Sequencing
- Ergonomics & Reachability
- Layout Planning
Virtual Manufacturing
- Clash Analysis
- Accessibility Study
- Kinematics
- Reachability Study
- Robotic Simulation
- Ergo Analysis
- Cycle Time Optimization & Validation
- Offline Programming
- NC Path Generation
- Sourcing & Supplier Integration
- Production Support
- Onsite Installation Support
- Engineering Change Management